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全自动工具金相测量仪 V1800

名称:全自动工具金相测量仪 V1800

  • 产品详情

设备介绍
Equipment introduction
设备结构形式
1. Equipment structure
采用龙门桥式结构,运动为龙门架移动,如图(参考):
Adopting the gantry bridge structure, the movement is the gantry movement, as shown in the following figure (reference):

 

一.设备应用:
 Equipment application:
检测项目及技术要求
1. Test items and technical requirements
1.1观察与测量TFT面板。
1.1 Observe and measure the TFT panel.
1.2使用时支持充气分离产品与台面。
1.2 Supports aerated separation products and countertops when in use.
1.3支持分区背光控制。
1.3 support partition backlight control.
1.3电动对焦:无极电子调速,提供精准对焦和快速对焦功能。
1.3 Motorized focus: Promise electronic speed regulation, providing precise focus and fast focus.
2.配置要求
2. Configuration requirements
此装置采集图像清晰可辨;
1) The image captured by this device is clearly identifiable;
此装置可切换不同放大倍率(光学倍率25X,50X,100X,200X,500X,1000X);
2) This device can switch between different magnifications (optical magnification 25X, 50X, 100X, 200X, 500X, 1000X);
此装置使用尼康显微光路,反射照明光源为高显指LED照明;
3) This device uses Nikon microscopic optical path, and the reflective illumination source is high-indicator LED illumination;
此装置测量系统精度可靠;
4) The accuracy of this device measurement system is reliable;
此装置测量结果可设置输出成指定文档;
5) The measurement result of this device can be set to output as a specified document;
具充足保养、维修空间。
6) With sufficient maintenance and repair space.
操作人员动作记录、存储功能,方便管理人员对于故障的原因分析。
7) Operator action record and storage function, which is convenient for management personnel to analyze the cause of the fault.

 

二、设备主要技术参数
2. Main technical parameters of the equipment

 

 

Type  PG/面背光

Type  PG/ face backlight

65英寸运动行程(mm)

65 inches: exercise stroke (mm)

X:1800mm  Y:1200mm

调焦行程(mm)

Focusing stroke (mm)

(Z)150mm

(Z axis) 150mm

测量与瞄准系统

Measurement and aiming system

2/3"sony senser,数字彩色相机,2560*1920

2/3"sony senser, digital color camera, 2560*1920

视场外精度

Off-site accuracy

3+(L/1000)um

视场内精度

In-field accuracy

±1um

65英寸面背光

65 inch face backlight

65英寸(34列可分区控制

65 inches (3 rows and 4 columns can be partitioned control)

反射照明系统

Reflective lighting system

高显指LED反射照明

High-definition LED reflective lighting

透射照明系统

Transmission lighting system

高显指LED透射照明

High-definition LED transmission lighting

工作高度

Working height

850mm

65英寸外形尺寸(mm)(××)

65-inch form factor (mm) (length × width × height)

2500*1800*1750

65英寸仪器重量(kg)

65 inch instrument weight (kg)

2800KG

About 2800KG

玻璃台承重

Glass table bearing

50kg

仪器电源

Instrument power

220V±10%(AC)50HZ

 

检测设备配置表
3. Detection equipment configuration table

 

 

序号

NO.

 

Product name

规格/品牌

Specifications / brand

单位

unit

数量

Quantity

1

CCD

高清数字CCD

HD digital CCD

1

 

Optical
system

2

 

光学系统

三目头

Three heads

LV-TI3 Trinocular Eyepiece Tube CH (with Erect Image)

1

目镜

yepiece

Eyepiece CFI 10x / CN

1

Eyepiece CFI 10x CM Eyepiece with Crosshairs / CN

1

鼻轮

Nose wheel

Nikon L-NU5A Motorized Universal Quintuple Nosepiece

1

起偏器

Polarizer

Nikon YM-PO Polarizer for LV-U EPI

1

检偏器

Polarizer

Nikon L-AN Analyzer for LV-U EPI

1

DIC 棱镜

DIC prism

Nikon L-DIHC DIC Slider

1

物镜

Objective lens

5×、10×、20× CR、50x CR 、100x CR

1

物镜型号参数

Objective lens model parameters:
2.5X:Nikon CFI L Plan EPI 2.5X, (NA/WD : 0.075/8.80mm)
5X:Nikon CFI LU Plan FLUOR BD 5X (NA/WD : 0.15/18.0mm)
10X:Nikon CFI LU Plan FLUOR BD 10X (NA/WD :0.30/15.0mm)
20X:Nikon CFI LU Plan FLUOR BD 20X (NA/WD : 0.45/4.5mm)
50X CR:Nikon CFI L Plan EPI 50x CR (NA/WD : 0.70/3.9-3.0mm)
100X CR:Nikon CFI L Plan EPI 100x CR (NA/WD : 0.85/1.2-0.85mm)

3

鼻轮

Nose wheel

Nosepiece controller: Nikon LV-NCNT

4

光栅尺

Scale

进口RENISHAW金属光栅尺,分辨率0.0001mm

Imported RENISHAW metal grating ruler with resolution 0.0001mm

3

5

XYZ轴传动

XYZ axis drive

THK高精度直线导轨和THK研磨级滚珠丝杆

THK high precision linear guide and THK grinding grade ball screw

3

6

驱动

Drive

65英寸

65 inches

Panasonic伺服马达

Panasonic servo motor

1

7

机台本体

Machine body

大理石

Marble

1

8

光电限位

Photoelectric limit

日本欧姆龙

Japan Omron

6

9

操作软件

Operating software

定制

Custom made

1

10

软件加密狗

Software dongle

USB加密狗内置于电脑机箱内

USB dongle (built into the computer case)

1

 

Industrial computer

11

 

工控电脑

CPU:

Intel i7

1

Memory:

 金士顿8GB

Kingston 8GB

1

Hard disk caparity:

Western Digital 2TB(including auto backup disk)

2

Monitor:

LENOVO 21.5" LCD (FHD,Without Defect)

2

Keyboard:

LENOVO

1

Software:

Windows 7/L42:L44Anti Virus/Office2016(Excel, Word, PPT)Windows 7/Anti Virus/Office2016(Excel, Word, PPT)

1

12

软件使用说明书

Software instruction manual

电子档/纸质档

Electronic file / paper file

1

 

三、主要部件介绍说明
Main part introduction
1. 运动控制器
1.Motion controller
1.1集成了操纵盒摇杆控制功能。
1.1 Integrated joystick joystick control.
1.2提供软件限位保护、机械限位保护以及光电限位三重保护功能。
1.2 Provide software limit protection, mechanical limit protection and photoelectric limit triple protection  Features.
1.3采用一体式高度集成。服务极为方便,如果出现品质问题直接更换一个新控制器,全部解决控制问题,减少很多售后服务检查时间,大幅降低客户维修成本。
1.3 Adopting integrated high integration. The service is extremely convenient. If there is a quality problem, directly replace a new controller, all solve the control problem, reduce the inspection time of many after-sales services, and greatly reduce the customer maintenance cost.
2.显微镜机身
2. Microscope body
2.1高可靠性镜架:为了进一步保证测量精度,载物台基座采用高度耐用和防振动的镜架。由于花岗岩的高稳定性,使测量可达到亚微米水平,同时确保最大程度的降低误差
2.1 High reliability frame: In order to further ensure the measurement accuracy, the stage base adopts a highly durable and vibration-proof frame. Thanks to the high stability of the granite, the measurement can reach sub-micron levels while ensuring maximum error reduction
2.2 显微镜载物台:一台好的显微镜,不仅需要精确性和坚固性,而且还要能使这种品质得以长期保持。我们使用经长时间消应力处理的天然大理石,并通过使用线性导轨做引导机构,保证了显微镜载物台最佳的线性度。
2.2 Microscope Stage: A good microscope requires not only accuracy and robustness, but also the long-term maintenance of this quality. We use natural marble that has been subjected to long-term stress relief and uses a linear guide as a guiding mechanism to ensure optimum linearity of the microscope stage.
2.3 显微镜Z轴机构:此显微镜采用电动调焦功能,使用电动调焦可大幅提高操作性,并减少了进行聚焦时的操作疲劳。控制盒可以安放在桌面任意位置,可以轻松实现粗调与微调之间的切换,同时还可以配备自动聚焦单元。
2.3 Microscope Z-axis mechanism: This microscope adopts electric focusing function. The use of electric focusing can greatly improve the operability and reduce the operation fatigue during focusing. The control box can be placed anywhere on the desktop, making it easy to switch between coarse and fine adjustments, as well as an autofocus unit.
3.照明系统
3. Lighting system
   表面光:12V-15W高显指LED灯箱
Surface light: 12V-15W high index LED light box
   下光源:LED长寿命冷光源
Lower light source: LED long life cold light source
5. 工控机硬件配置及说明
5. Industrial computer hardware configuration and description
   计算机系统采用IPC工控,具体配置如下:
 The computer system adopts IPC industrial control, and the specific configuration is as follows:
 CPU : 英特尔酷睿i7以上
CPU : Intel Core i7 or above
   内存:8G DDR3
Memory: 8G DDR3
硬盘: 硬盘大于等于2T
Hard disk: Hard disk is greater than or equal to 2T
网卡:10/100/1000Mbit Giga LAN两个以上 
NIC: 10/100/1000Mbit Giga LAN two or more
I/O界面:4个USB 3.0(2个在面板,2个在背板)
I/O interface: 4 USB 3.0 (2 on the panel, 2 on the backplane)
2个PCI插槽,1个PCI-1插槽
2 PCI slots, 1 PCI-1 slot
2个COM口
2 COM ports
2个PS/2插孔
2 PS/2 jacks
MONITOR : 21”以上液晶显示器
MONITOR : 21" or more LCD monitor
操作系统:中文简体 Windows 7 PRO专业版 
Operating System: Chinese Simplified Windows 7 PRO Professional Edition
Anti Virus 等防毒软体。
Antivirus software such as Anti Virus.
   Microsoft OFFICE 工具软体
Microsoft OFFICE tool software
6. 软件功能说明
6. Software function description
软件功能简介:
Introduction to software features:
(1) 测量元素种类齐全:
(1) Complete range of measurement elements:
   能直接测量12种元素(点、直线、圆、圆弧、椭圆、矩形、槽形、○形环、距离、角度、开云线,闭云线)。能测量闭合云线的周长,面积及重心,使用三次插值算法,为目前最准测量云线的方法。采样点越多,越精准。
Can directly measure 12 kinds of elements (point, line, circle, arc, ellipse, rectangle, trough, ○ ring, distance, angle, open cloud line, closed cloud line). It can measure the perimeter, area and center of gravity of closed clouds, and uses the cubic interpolation algorithm to be the most accurate method for measuring clouds. The more sampling points, the more precise.
超强寻边算法,确保寻边准确无误.亚像素寻边,精度可达像素的 
Super edge-finding algorithm to ensure accurate edge finding. Subpixel search, precision up to pixel
   1/10.有自动去毛边功能,对阴暗不明的边界一样可以准确的找出.
 1/10. There is an automatic deburring function, which can be accurately found for dark and unclear borders.
(2) 自动判别测量(自动识别线,圆,弧)
(2) Automatic discrimination measurement (automatic identification line, circle, arc)
   只要将鼠标放在工件的边缘上,即可自动寻边得到线,圆或者弧.
Just place the mouse on the edge of the workpiece and you can automatically find the line, circle or arc.
(3) 显示结果丰富
(3) Rich results
   对各种元素的测量结果显示﹐其信息量大﹐能满足各种客户的需要。并可设置哪些内容显示,哪些内容不显示﹐也可以单个元素进行单独设置其显示信息。也可对同类元素进行设置.
 The measurement results of various elements show that the amount of information is large and can meet the needs of various customers.Want. And you can set which content is displayed, which content is not displayed, or you can enter a single element.The line sets its display information separately. It is also possible to set similar elements.
(4) 运行用户程序时,可将数据自动对齐导入到Excel中.
(4) When running the user program, the data can be automatically aligned into Excel.
(5)辅助调光
(5) Auxiliary dimming
调光指示器,会指示用户什么时候光强最好﹐避免了因打光所带来的测量误差﹐提高了测量精度和测量效率。
The dimming indicator will indicate when the user has the best light intensity and avoid the light.The measurement error has improved the measurement accuracy and measurement efficiency.
(6)标注功能:
(6) Labeling function:
能直接在绘图区及影像区的元素图形上标注角度、距离、X方向距离、Y方向距离、圆(弧)半径、圆(弧)直径、弧长。
The angle, the distance, the X-direction distance, the Y-direction distance, the circle (arc) radius, the circle (arc) diameter, and the arc length can be directly marked on the element graphics of the drawing area and the image area.
(7)系统误差修正:
(7) System error correction:
软件带有系统误差修正功能。目前可进行线性,区段补偿,垂直度误差补偿,扭摆误差补偿(特别对大行程,移动滑架式机器有用),Z轴直线度误差补偿,镜头中心偏移误差补偿。
The software comes with a system error correction function. At present, linear, segment compensation, verticality error compensation, torsion pendulum error compensation (especially for large strokes, moving carriage type machines), Z-axis straightness error compensation, and lens center offset error compensation are available.
(8)公差
完善的尺寸公差计算能力。可设置默认的公差带符合国标的形位公差计算能力,能计算形状公差,真直度,圆、 弧的真圆度。位置公差计算包含位置度、平行度、垂直度、倾斜度及同心度﹐对称度。超差能自动报警,并以红色警示。
Complete dimensional tolerance calculation capability. The default tolerance band can be set to meet the national standard shape tolerance calculation ability, and can calculate the shape tolerance, true straightness, circle, and arc roundness. Position tolerance calculations include position, parallelism, perpendicularity, inclination and concentricity, and symmetry. The out-of-tolerance can automatically alarm and be alerted in red.
(9) DXF档导入编程
(9) DXF file import programming
     DXF图档导入,自动产生名义值,并自动产生工件的测量程序。测量完成后,可进行测量值和名义值的比对。(11)一次测量多个相同工件(阵列测量)提供多个相同工件放置在工件台,可以一次性测量完成所有的工 件,这就是阵列测量。软件提供矩形阵列和环形阵列功能。矩形阵列就是工件在水平和垂直方向呈规律放置。环形阵列就是工件绕着某点旋转,呈环形状态。并自动将测量数据导出到报表及SPC软件中.  
The DXF image file is imported, the nominal value is automatically generated, and the measurement program of the workpiece is automatically generated. After the measurement is completed, the comparison between the measured value and the nominal value can be performed. (11) Measuring multiple identical workpieces at a time (array measurement) provides multiple identical workpieces placed on the workpiece table, and all workpieces can be measured in one measurement, which is the array measurement. The software provides a rectangular array and a circular array function. A rectangular array is where the workpieces are placed regularly in the horizontal and vertical directions. A circular array is a workpiece that rotates around a point and is in a ring shape. And automatically export measurement data to the report and SPC software.
 
四、机台动力环境   
 Machine power environment
1. 机台适用环境条件
1. Machines apply to environmental conditions
   工作环境温度:(20±3)℃    湿度60%~90%
 Working environment temperature: (20 ± 3) ° C humidity 60% ~ 90%
   洁净度 :100~100K
 Cleanliness: 100~100K
   噪音 :75db以下
 Noise: below 75db
   振动:机房不要建在有强振源、高噪声区域,如:附近有冲床,压力机,锻造设备,打桩机等
 Vibration: The machine room should not be built in areas with strong vibration sources and high noise, such as: punching machines, presses, forging equipment, pile drivers, etc.
   磁场、电场 :不要建在强电场、强磁场附近,如电源断电设备、 变压器、电火花加工机床、变频电炉电弧焊及滚焊机等;以及高粉尘区、腐蚀性气体源附近。对于有害气体车间,必须布置于有害气体车间的上风。
 Magnetic field, electric field: Do not build near strong electric field and strong magnetic field, such as power supply equipment, transformer, EDM machine, variable frequency electric furnace, arc welding and seam welding machine; and dust area, corrosive gas source. For hazardous gas plants, it must be placed in the upper hand of the hazardous gas plant.
2. 系统动力
2. System power
   电源(单相):(220±5)V/50-60HZ/4A  总功率:800W
 Power supply (single phase): (220 ± 5) V / 50-60HZ / 4A Total power: 800W
   工厂必须为设备提供至少第三种接地装置。
  The factory must provide at least a third type of grounding device for the equipment.
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